Well that pretty much concludes that!
3 firmware versions, 3 complete wipes and whenever the internal WiFi is on it crashes, usually several times in succession. It actually went into a crash-restart loop last night, the only way I could get it to stop was by quickly turning off the WiFi and saving it before it crashed again. 18 months, that is a record for me. I tried to contact D-link to buy a new WiFi module but they can't fit that into the script I guess.
I was just running the WiFi with no clients attached. I guess it really may not even be the radio module, could be the PCI interface. Either way with all the heat in that general area, 4380Hrs MTBF. Maybe they sent me a refurb after the DIR-825 fiasco, that would actually make more sense.
Getting bored with the whole IPV6 thing, all my previous routers are several years old in a box and they all still work, the only reason I replaced them was to add functionality, parental controls, printer ports, etc......
I have a couple of ways I may go next, a PC with Unix, 2 nic cards and router/nat/firewall software or the router my kid(s) is pushing with the dual cores(802.11AC like my notebook, 1750?). Probably be cheaper electricity wise to go with the router, 60 watts vs a minimum of 200 watts.
Thanks for the help, but me thinks this box is beyond help! Hopefully the router with the WiFi OFF will be stable for a while longer.